Engineering & Repair Solutions
At Morning Star Marine, we provide specialist marine engineering services across Cairns and Far North Queensland. Including propeller repairs, precision machining, and aluminium bore welding. With advanced equipment, we restore components to OEM standards, improving performance and extending lifespan.
propeller repair & maintenance
Using advanced propeller scanning, pressing, and balancing equipment, we straighten, weld, and re-pitch damaged propellers to restore smooth, efficient performance. Reducing fuel use, engine load, and vibration.
engineering & machining
We offer precision engineering services, including milling, turning, fitting, and welding. This supports complete propulsion, ride control, and steering repairs, ensuring every project meets the highest standards.
ALUMINIUM BORE WELDING
Our innovative repair method for aluminium components like rudder tubes and roll fin housings rebuilds and machines corroded areas back to OEM standard, extending service life and eliminating the need for costly replacements.
propeller repair & maintenance
Your propeller plays a vital role in your vessel’s performance. Over time, it can become damaged, bent, or worn from contact with debris, corrosion, or cavitation. This can lead to vibration, engine overload, poor fuel economy, and reduced speed. At Morning Star Marine, we use specialised propeller scanning, pressing, welding, and balancing equipment, (the only setup of its kind north of Brisbane) to accurately restore your propeller’s shape and pitch. The result is a smoother, more efficient ride and a propulsion system that performs like new.
Common signs include vibration, increased fuel use, reduced top speed, or unusual engine noise. Even small dings or bends can affect efficiency, so it’s worth having your propeller checked by a Cairns marine engineer regularly.
Yes. We repair and service propellers for all types of boats and ships, including aluminium, bronze, and stainless-steel propellers. Our Cairns workshop handles everything from small commercial vessels to large ships.
Proper propeller maintenance ensures your boat or ship runs smoothly, uses less fuel, and reduces strain on your engine and gearbox. Regular inspections can prevent costly damage to your marine propulsion system.
ALUMINIUM BORE WELDING
Our aluminium bore welding service delivers a comprehensive in-house restoration solution for corroded or worn aluminium housings and internal components. We remove and disassemble the housing, then rebuild affected areas using specialised welding and precision machining techniques. This process restores structural integrity, alignment, and fit to OEM standard, extending component life and maintaining optimal vessel performance.
Engineering & Machining
As part of our propeller repair and maintenance services, we offer precision engineering and machining to restore and extend the life of vital marine components. Our team specialises in repairing and re-machining propeller shafts, hubs, rudder tubes, and roll fin housings to exact OEM standards. Using advanced techniques, we rebuild corroded or worn aluminium parts rather than replacing them. Saving time, reducing costs, and giving components an indefinite service life.
Our in-house machining capability means we can handle every aspect of propeller and propulsion system maintenance right here in Far North Queensland, ensuring your boat, ship, or commercial vessel performs smoothly and efficiently.
Ready to Get Your Vessel Back to Peak Performance?
Talk to the team at Morning Star Marine about your next service or repair. We’ll help you find the right solution.